A cleanroom is a room constructed such that the concentration of airborne particles is controlled, and which is constructed and used in a manner to minimize the introduction, generation, and retention of particles inside the room and in which other relevant parameters, e.g. temperature, humidity, and pressure, are controlled as necessary
Cleanrooms are used in practically every industry where small particles can adversely affect the manufacturing process. They vary in size and complexity, and are used extensively in industries such as semiconductor manufacturing,pharmaceuticals, biotech, medical device and life sciences, as well as critical process manufacturing common in aerospace, optics, military and Department of Energy.
A cleanroom is any given contained space where provisions are made to reduce contamination and control other environmental parameters such as temperature, humidity and pressure. The key component is the High Efficiency Particulate Air (HEPA) filter that is used to trap particles that are 0.3 micron and larger in size. All of the air delivered to a cleanroom passes through HEPA filters, and in some cases where stringent cleanliness performance is necessary, Ultra Low Particulate Air (ULPA) filters are used.
Personnel selected to work in cleanrooms undergo extensive training in contamination control theory. They enter and exit the cleanroom through airlocks, air showers and/or gowning rooms,and they must wear special clothing designed to trap contaminants that are naturally generated by skin and the body
The ceilings consist of a plenum box supplied with conditioned air from the central system via HEPA filters mounted on the inlet to the supply ceiling. All HEPA filters and housings are factory tested. All ceilings incorporate supports to secure them to the main structural frame of the modular operating theatre.
Laminar Air Flow means that the flow of air is continuous, steady and unidirectional, with the entire body of air in the room moving with a low uniform velocity in parallel planes. It provides ultra-clean sterile CLASS 100 clean air in an isolated area where various kinds of critical and highly sensitive process activities are carried out in as per CLASS 5 OF ISO 14644-1 standards.
Wall partitions are a composite construction of two skin of PPGI with powder coated frame work with a sealed and insulated interior. Standard panel dimensions are 1200x3000mm an overall thickness ranges of 100/80/60 mm. The self-supporting internal walls are constructed with an interior GI frame work. The Partition seams are sealed by silicone with a perfectly flush finishing. PUF insulation material is sandwiched between the two skin layers PPGI
In-built riser wall panels are made composite construction of two skin of PPGI over an GI with powder coated frame work with a sealed and insulated interior with infill of PUF.Providing and fixing 100mm thick return air riser with grill cut out with edge finish / reinforcement for cut out of specified size.
The view window of specified size to be provide consisting of double insulated fixed glazing with not less than 5mm thick toughened glass. Window frame to be powder coated GI frame of flush mounted with wall panelling.
Operation Theatre Floorings-Epoxy Floorings are pretty attractive and are available in shiny or rough texture with protection film against water and so on. Epoxy flooring are technical floors which resists to chemicals, mechanical and stress factors. The great advantage is that they are hygienic and easy to clean.
LED Peripheral Light.
No other material can withstand the stresses of cleanroom operation as rigorously as stainless steel. Therefore, we offer you a wide range of stainless-steel equipment for personnel and material airlocks as well as for cleanrooms – all individually planned and manufactured according to customer requirements and exactly adapted to your needs.
Our specialists will be happy to advise you on how your premises can be designed to be functional and according to cleanroom standards. In doing so, we strictly ensure, among other things, that the requirements for the respective cleanliness classes are met right from the planning stage.
Our lock portfolio ranges from wardrobes, valuables and storage cupboards as well as sit-over benches, laundry chute boards, waste bins and washbasins (both optional as a combination) to dispenser systems for hoods, face masks and gloves.
For the clean room sector, we can also support you with mobile transport systems for safe in and outfeed, cabinets, tables and much more. All furniture meets the highest quality standards and is made of premium stainless-steel
* To Provide a proper indoor environment for production and staff.
* To lower the risk of contamination and cross contamination.
* We have our own experienced team to provide all in one service from zero to the end of cleanRoom or Control Room.
| CLASS | MAXIMUM PARTICLES/ft3 | ISO EQUIVALENT | ||||
|---|---|---|---|---|---|---|
| ≥0.1 µm | ≥0.2 µm | ≥0.3 µm | ≥0.5 µm | ≥5 µm | ||
| 1 | 35 | 7.5 | 3 | 1 | 0.007 | ISO 3 |
| 10 | 350 | 75 | 30 | 10 | 0.07 | ISO 4 |
| 100 | 3,500 | 750 | 300 | 100 | 0.7 | ISO 5 |
| 1000 | 35,000 | 7,500 | 3,000 | 1,000 | 7 | ISO 6 |
| 10,000 | 350,000 | 75,000 | 30,000 | 10,000 | 70 | ISO 7 |
| 100,000 | 3.5x106 | 750,000 | 300,000 | 100,000 | 830 | ISO 8 |